EPG-B

Blasting Garnet

Five grades from 30/36# to 150–200#. Selection runs backwards from the acceptance criteria: fix the cleanliness grade and the target profile Rz first, then choose the mesh. The other way round, rework is waiting for you.

Selected by surface-preparation acceptance criteria, not just mesh

Blasting Garnet

Selection table: by roughness and process

[['ISO 8501-1', 'Sa 2.5 – Sa 3', 'Up to Sa 3 (white metal), the highest grade'], ['NORSOK M-501 / ISO 8502-6', '< 20 mg/m²', 'Mandatory for offshore and bridge projects'], ['ASTM D4940', '≤ 100 μS/cm by grade (≤ 90 by agreement)', 'Industry threshold is 90. Standard grades ship to ≤100 by contract; NORSOK and offshore orders can specify ≤90. Each COA states the measured value rather than the threshold.'], ['ISO 8502-3', '≤ class 2', 'Tape method; backed by free silica <2%'], ['ISO 11126 / 11127', 'Non-metallic blast abrasive', 'Product standard for non-metallic blast-cleaning abrasives; use it to cross-check batch consistency at acceptance.']]
GradeMeshD50Achievable RzTypical use

Grey rows are grades in production whose parameters we have not measured for publication — request the batch TDS and you get measured values.

Every figure on this page comes from the COA and TDS shipped with the goods. Grades that are not measured are listed by code only.

What Sa 2.5 actually asks you to deliver

GradeMeaningTypical RzWhere it is specified
Sa 1Light blast15–35 μmSecondary structures, non-coated surfaces
Sa 2Thorough blast30–55 μmGeneral industrial coating
Sa 2½Very thorough, near-white40–75 μmHeavy-duty, offshore, tank interiors
Sa 3White metal60–100 μmHigh-performance coatings, before passivation

ENGINEERING NOTES

Process starting points

ParameterUsual starting pointNote
Nozzle pressure6.9–8.3 bar (100–120 psi)Drop to 4–5 bar for thin or sensitive substrates
Blast angle75–90°A shallower angle cuts faster but drives abrasive into the substrate
Stand-off300–500 mmToo close gives an uneven profile, too far kills productivity
Consumption7–15 kg/m² (1.5–3.0 lb/ft²)Varies with coating thickness, rust grade and recovery rate
Coverage100%, two crossing passesAccept against the Sa grade, not the number of passes

Coarser is not better. Where dry-film thickness is too low, profile peaks stand proud of the coating and the first rust spots start there. The working rule is a DFT at least three times the Rz — that is the real constraint behind "which mesh".

Garnet against the usual alternatives

AspectEPOWDER® garnetCopper slag / coal slagSilica sand
Free silica< 2%depends on slag sourcehigh — crystalline silica is a regulated occupational-health hazard
Dust generationlow, dense grainsmoderate to highhigh
Soluble saltstested per batch to ASTM D4940typically highertypically lower
Reuse cycles6–8 (depending on recovery and dedusting)2–4single use
Magnetic separationhigh SG separates cleanly from steel debrismoderate—

Reuse and consumption

Garnet is tough and stays angular after fracturing; typically 6–8 reuse cycles depending on blast pressure, recovery method and dust extraction. Aggressive recovery and poor dedusting cut that number quickly — and because soluble salts accumulate over cycles, chlorides and free silica are controlled batch by batch.

ACCEPTANCE

Acceptance criteria you can paste into a technical agreement

StandardRequirementNote
ISO 8501-1Sa 2.5 – Sa 3Up to Sa 3 (white metal), the highest grade
NORSOK M-501 / ISO 8502-6< 20 mg/m²Mandatory for offshore and bridge projects
ASTM D4940≤ 100 μS/cm by grade (≤ 90 by agreement)Industry threshold is 90. Standard grades ship to ≤100 by contract; NORSOK and offshore orders can specify ≤90. Each COA states the measured value rather than the threshold.
ISO 8502-3≤ class 2Tape method; backed by free silica <2%
ISO 11126 / 11127Non-metallic blast abrasiveProduct standard for non-metallic blast-cleaning abrasives; use it to cross-check batch consistency at acceptance.

Specification / Particle size distribution

EPG-B-150

TDS-EPG-Z-1150–200#

Typical application: Ultra-fine finish, matte on precision parts, aerospace surface prep

Garnet content98%
Free silica< 2%
Total chlorides≤ 3 ppm
Conductivity100 μS/cm
Mohs hardness7.5–8.0
Specific gravity4.0
Bulk density2.2 g/cm³

Available on request

These grades are in production, but we do not publish numbers we have not measured. Request the TDS and you get the real batch data.

  • EPG-B-30/36 · 30/36# — Heavy rust and mill scale removal, structural steel to Sa 3
  • EPG-B-60 · 60# — General blasting: structural steel, castings, tanks
  • EPG-B-80 · 80# — Thin plate, stainless, aluminium; pre-coat profiling
  • EPG-B-120 · 120# — Decorative finish, mould cleaning, deburring

The batch TDS and COA come back within 24–48 hours. Standard-grade samples ship in 3–5 working days; minimum one pallet.

Request TDS / quote

Consistency beats tonnage

The scenario that hurts: this batch profiles differently from the last, so the same coating parameters no longer achieve adhesion. That is why batch-to-batch PSD variation is written into our specification instead of a single mesh number. Tonnage figures look alike everywhere; batch consistency is where suppliers separate.

Send us the application — the grade and the parameters come back together

Material, machine, target result: three lines are enough. Grade recommendation within 48 hours; standard grades in stock, samples in 3–5 working days.

Get a grade recommendation peter@ef-global.cn